Subject: Oil Pump Question... A couple of things; First - to test a sender A) electric sender - remove from engine and ground with jumper wire to engine block, battery neg, etc. Turn on power so that sender is powered. Apply air pressure from a source of compressed air with a known pressure. Read gauge, pressure reading on gauge should match the air pressure being put to the sender. The way to put air pressure to the sender is easy, get a blow gun with a soft rubber tip and hook it up to either a compressor or a compressed air tank (like you use to fill you tires at an autocross) the air pressure should be set with the regulator to about 50psi (not higher than the gauge will read or you will defeat your purpose). You then hold the blow gun's rubber tip up to the opening in the sender (tightly so as to prevent any air pressure escaping) and open the blow gun's trigger so as to apply the 50 psi (or whatever you set the regulator at) to the sender. The sender will think its getting 50psi of oil pressure and the gauge will read accordingly. If the gauge/sender both work right you will get a 50 psi (or whatever you set...). If you get some other reading check to make sure the air pressure is being applied to the sender properly, if it is and the gauge consistantly reads low or high you know how far off your gauge/sender combo is and will at least know about what your oil pressure is (ie when you put 50 psi to sender gauge reads 30 psi, when you rev engine with sender hooked up oil pressure gauge reads 35 psi, you have between 50-55 psi oil pressure). B) Mechanical sender - follow the preceeding directions except that you don't need to ground or power the sender. If this test shows your gauge/sender combo to be reading out incorrectly, you can play with changing the sender and see if the gauge reads right, if there is no change then the gauge is off, if that fixes the problem then the sender was bad. On pumps and mods, if you have an old engine which won't get the oil pressure up, simply increasing the relief valve spring tension may not affect oil pressure at all. If the pump is pumping for all its worth and the clearances in the engine are so great that it still can't get up a very high pressure, the relief valve will not even be opening. At this point a stiffer relief valve spring will have no effect. The proper fix of course is to rebuild the motor at that point. What will help (as a temp fix only) is to increase the oil pump's output (volume not pressure) so as to supply more oil to the bearings and be able to pump up some pressure (pressure comes from supplying more oil to the bearings than can pass through them, the greater the cfm of oil supplied the higher the pressure) If 50 cfm of oil can pass through the bearings and you supply 30 cfm you will get no pressure, if you supply 75 cfm you will get X psi and if you supply 100cfm you will get Y psi. If the problem comes froma worn engine more oil will be the only help. If the problem comes from a worn pump (excess clearance at the gerotor) the pump must be replaced. If the problem comes from a worn relief valve (sagged spring, excess clearance at valve body) a stiffer spring may help. I am not trying to say where the problem comes from or what might fix it, just trying to relate actions to reactions. I would (as has already been suggested check the gauge/sender combo first and then if they are working right I would pull the pump and look at the gerotor. If it looks OK (it will be scored some but it shouldn't look like its been pumping sand) then I would try stiffening the spring. If that doesn't help I would try putting a turbo pump in instead of the stock one. If that still doen't do it I would stiffen the spring in the turbo pump. If that doesn't do it rebuild the damn motor. :-) Hope this helps, Merry/Happy whatever Marc Sayer Performance Engineering 1070 W. 2nd Ave. Eugene OR 97402 (503) 484-0904 Fax 746-0863 msayer@efn.org